ASME/ANSI B 18.21.1 (USS) Flat Washers
When a bolted joint is made through thin sheet, oversized holes, or materials with a relatively limited bearing area, the contact pressure beneath the bolt head or nut can become concentrated around the fastening hole. ASME/ANSI B18.21.1 (USS) Flat Washers address this requirement with a larger outside diameter that spreads the clamping force across a wider portion of the workpiece.
The USS washer is therefore more than a simple spacer between a fastener and the assembled component. Its relatively large bearing surface helps support the material surrounding the hole and can reduce localized indentation or deformation during tightening. The inside diameter provides clearance for the bolt or screw, while the larger outside diameter increases the area available to transfer the load into the connected material.


Specification:
USS Flat Washers are identified primarily by their inch nominal size and USS dimensional pattern. Unlike washers that use the same outside diameter relationship across different series, the USS pattern combines a relatively large outside diameter with the corresponding fastener opening, creating a specific washer geometry for inch-series fastening. When ordering, the nominal fastener size should therefore be confirmed first, followed by the required washer dimensions.
The main specification points are the inside diameter, outside diameter, and washer thickness. The inside diameter determines whether the washer can be fitted over the selected bolt or screw, while the outside diameter defines the physical footprint of the washer on the component. Thickness is relevant when the washer is part of a controlled fastener stack or when the available clearance beneath the fastener head is limited.
Material is specified separately from the USS dimensional pattern. Carbon steel is commonly used for standard industrial fastening, while stainless steel 304 or 316 can be selected when the complete assembly requires improved corrosion resistance. For carbon steel washers, coatings such as zinc plating or hot-dip galvanizing can be specified according to the required corrosion protection.
| Item | Specification |
|---|---|
| Standard | ASME/ANSI B18.21.1 |
| Washer Pattern | USS |
| Size System | Inch |
| Washer Type | Flat Washer |
| Key Dimensions | Inside Diameter/Outer Diameter/Thickness |
| Diameter | 0#-3" |
| Hardness | 140HV/200HV/300HV |
| Material | Carbon Steel,Stainless Steel |
| Surface Treatment | Zinc Plated/Plain/Black Oxidation/HDG/Dacromet/Passivation |
| Fastener Compatibility | Inch-Series Bolts, Screws and Studs |
- RELATED WASHER LISTS:
- DIN125 Flat Washer
- DIN127 Spring Lock Washer
- F436 Hardened Steel Washers
- DIN9021 Large Washer
- ASME/ANSI B 18.21.1 (SAE) Flat Washer
- ASME/ANSI B18.21.1 Helical Spring-Lock Washer
- DIN25201 Stainless Steel Double Fold Self-locking Washer
- DIN6797A Stainless Steel External Teeth Lock Washers
- Stainless Steel DIN6797J Internal Teeth Lock Washers
Dimension Chart of ASME/ANSI B 18.21.1 (USS) Flat Washers:
The dimension chart for ASME/ANSI B18.21.1 (USS) Flat Washers is used to match the washer with the nominal size of the inch-series fastener and the available surface around the fastening hole. The inside diameter (ID) is checked first to ensure that the washer fits over the bolt or screw, while the outside diameter (OD) determines how far the washer extends across the surrounding material.
For USS washers, the outside diameter is an important part of the dimensional selection because it provides a larger contact footprint than more compact washer patterns. When fastening thin sheet, soft materials, or components with relatively large holes, the OD should be considered together with the hole diameter and the available surface around the joint. The washer thickness (t) is also relevant where the overall fastener stack height or bearing condition needs to remain within a specified range.

| Inner Diameter | #0 | #2 | #4 | #6 | #8 | 3/16 | #10 | #12 | 1/4 | 5/16 | 3/8 | 7/16 | 1/2 | 9/16 | 5/8 |
| d max | 0.078 | 0.094 | 0.133 | 0.164 | 0.196 | 0.265 | 0.227 | 0.265 | 0.296 | 0.359 | 0.421 | 0.484 | 0.546 | 0.609 | 0.686 |
| d min | 0.073 | 0.089 | 0.12 | 0.151 | 0.183 | 0.245 | 0.214 | 0.245 | 0.276 | 0.339 | 0.401 | 0.464 | 0.526 | 0.589 | 0.649 |
| dc max | 0.188 | 0.25 | 0.32 | 0.39 | 0.453 | 0.577 | 0.515 | 0.577 | 0.64 | 0.703 | 0.827 | 0.937 | 1.092 | 1.186 | 1.342 |
| dc min | 0.183 | 0.245 | 0.307 | 0.37 | 0.433 | 0.557 | 0.495 | 0.557 | 0.62 | 0.683 | 0.807 | 0.917 | 1.055 | 1.149 | 1.305 |
| h max | 0.025 | 0.025 | 0.04 | 0.065 | 0.065 | 0.065 | 0.065 | 0.08 | 0.08 | 0.08 | 0.08 | 0.08 | 0.121 | 0.121 | 0.121 |
| h min | 0.016 | 0.016 | 0.025 | 0.036 | 0.036 | 0.036 | 0.036 | 0.051 | 0.051 | 0.051 | 0.051 | 0.051 | 0.074 | 0.074 | 0.074 |
| Inner Diameter | 3/4 | 7/8 | 1 | 1-1/8 | 1-1/4 | 1-3/8 | 1-1/2 | 1-5/8 | 1-3/4 | 1-7/8 | 2 | 2-1/4 | 2-1/2 | 2-3/4 | 3 |
| d max | 0.842 | 0.968 | 1.092 | 1.28 | 1.405 | 1.53 | 1.655 | 1.795 | 1.92 | 2.045 | 2.17 | 2.42 | 2.67 | 2.94 | 3.19 |
| d min | 0.805 | 0.931 | 1.055 | 1.243 | 1.368 | 1.493 | 1.618 | 1.74 | 1.865 | 1.99 | 2.115 | 2.365 | 2.615 | 2.865 | 3.115 |
| dc max | 1.499 | 1.78 | 2.03 | 2.28 | 2.53 | 2.78 | 3.03 | 3.795 | 4.045 | 4.295 | 4.545 | 4.795 | 5.045 | 5.315 | 5.565 |
| dc min | 1.462 | 1.743 | 1.993 | 2.243 | 2.493 | 2.743 | 2.993 | 3.74 | 3.99 | 4.24 | 4.49 | 4.74 | 4.99 | 5.24 | 5.49 |
| h max | 0.16 | 0.16 | 0.16 | 0.16 | 0.192 | 0.192 | 0.192 | 0.213 | 0.213 | 0.213 | 0.213 | 0.248 | 0.28 | 0.31 | 0.327 |
| h min | 0.108 | 0.108 | 0.108 | 0.108 | 0.136 | 0.136 | 0.136 | 0.153 | 0.153 | 0.153 | 0.153 | 0.193 | 0.21 | 0.228 | 0.249 |
Application of ASME/ANSI B 18.21.1 (USS) Flat Washers:
ASME/ANSI B18.21.1 flat washers find application across a wide range of industries due to their versatility and importance in mechanical assemblies. Some of the key industries where these flat washers are commonly used include:
| Application | Details |
|---|---|
| Construction: | In construction applications, ASME/ANSI B18.21.1 flat washers are used in structural connections, such as securing beams, columns, and other structural elements. They help distribute the load evenly and ensure a secure connection, contributing to the stability and integrity of the structure. |
| Manufacturing: | Flat washers are widely used in manufacturing processes across industries such as machinery, equipment, and appliances. They are used in assembly lines to secure components, align parts, and provide a cushioning effect to reduce vibration and noise in machinery and equipment. |
| Electronics: | Flat washers are used in electronic devices and equipment to provide insulation, support, and alignment. They are commonly used in circuit boards, electrical enclosures, and connectors to ensure proper spacing, alignment, and electrical isolation between components. |
| Renewable Energy: | In the renewable energy sector, flat washers are used in the construction and maintenance of solar panels, wind turbines, and other renewable energy systems. They help secure structural components and fasteners in place, ensuring the reliability and durability of these energy systems. |
